Efficient metalworking using sensor and automation technology

Consistent precision manufacturing is crucial for quality and productivity, whether in drive technology, tool and mold making, mobility or medical technology. To meet these requirements, Balluff offers a comprehensive portfolio of robust sensors, identification solutions (RFID, Tool-ID) and network technologies that have been specially developed for workshops, machining operations and modern machine tools. These products are robust for use in harsh manufacturing environments so that plant operators can choose the right sensor technology for their application.

With condition monitoring solutions, you can keep an eye on the condition of your machines at all times and initiate preventive maintenance measures to increase overall equipment effectiveness (OEE). Thanks to IO-Link technology, sensor data is transmitted digitally and interference-free. This increases flexibility and reduces the installation effort for IIoT projects. We also offer digital twins that allow you to virtually simulate machines and systems. This allows you to optimize production processes before they are commissioned.

Whether you are an operator of CNC systems, a manufacturing company or a manufacturer of spindles, rotary tables, tool turrets and hydraulic systems, we offer you well-matched sensor and automation technologies to make your production competitive and efficient.

Focus topic: Tool management, process monitoring & more strategies for optimized production

Automated RFID-based tool management ensures maximum transparency

Efficient tool management is crucial to the cost-effectiveness of your production. RFID technology can automate the record-keeping and management of your tools, optimize their use and minimize downtimes. Tool ID solutions from Balluff ensure that every tool is identified, monitored and accurately assigned at all times. This reduces production errors due to incorrect tool selection and demonstrably reduces rejects.

• Want to simplify assemblies and machine tools? Reduce complexity and assembly costs with modular automation solutions with integrated sensors. Fewer interfaces and standardized connections simplify maintenance and operation.

• Need digital tool management that performs reliably, regardless of frequency range and environment? Frequency-independent RFID systems enable flexible and reliable tool management under all environmental conditions so that tool data is recorded without interference at all times.

More efficient with IO-Link: Intelligent networking for your machine tools

Modern machine tools and machining processes require precise and reliable communication between sensors, actuators and control systems. This is exactly what IO-Link enables — end-to-end digital networking at all levels of production. This increases efficiency, reduces downtime and enables you to adapt to changing production requirements.

Product highlights: Innovative technologies for metalworking

How do you achieve maximum efficiency, precise processes and seamless networking from the sensor to the control level? With Balluff's sensor, network and identification solutions. You can optimize your manufacturing processes and increase your productivity, whether for turning, milling or the fully automatic management of your tools. Our products offer you reliable performance even under the toughest conditions.