Ensuring quality in cell assembly with code reading
BVS IdentSensors for end-to-end quality assurance and optimized process monitoring
In cell assembly, the seamless identification and verification of components plays a central role in quality assurance. The Balluff BVS IdentSensor supports this process by reliably detecting housings with barcodes, matrix codes or 2D codes. This helps to minimize errors and increase process reliability.
The sensor can be seamlessly integrated into existing systems using IO-Link as a process and data interface. Depending on requirements, TCP or UDP connections can also be used. As part of the Balluff Smart Automation and Monitoring System (SAMS), the BVS enables intelligent process monitoring.
In addition, modern IIoT data protocols such as MQTT and the REST API are available, which enable flexible and up-to-date data transmission to higher-level systems. This allows sensor parameters and status data to be monitored and analyzed in real time, which contributes to the optimization of operating processes.
The special features
- Reliable detection of barcodes, matrix codes and 2D codes
- IO-Link as process and data interface; alternatively TCP or UDP
- Integration into the Balluff SAMS concept for intelligent process monitoring
- Support of IIoT data protocols such as MQTT and REST API for flexible data transmission and evaluation
Recommended products for reliable code detection
Stationary Ident sensors with IO-Link interface
Stationary Ident sensors
Ring lighting
Background lighting
Line lighting
Stationary Ident sensors with IO-Link interface
- Application
-
Code analysis
Code reading
Scan-Trigger - Barcodes
-
2/5 Industrial
2/5 Interleaved
Codabar
Code 128
Code 39
Code 93
EAN-13
EAN-8
GS1 DataBar
GS1-128
PharmaCode
UPC-A
UPC-E
MSI - 2D codes
-
Aztec Code
Data Matrix ECC 200
DotCode
GS1 Aztec Code
GS1 Data Matrix
GS1 DotCode
GS1 QR Code
Micro QR Code
PDF 417
QR code - Secondary features for condition monitoring
-
Inclination monitoring and installation aid
Internal humidity detection
Internal temperature monitoring
Vibration monitoring - Image resolution
- 1.2 MP(1280 x 960 pixels)
- Focal length
- 9.6 mm
- Range min.
- 50 mm
- Field of view
- 30 x 23 mm ... 305 x 230 mm
- Light emitter illumination
-
LED white
LED red - Interface
- IO-Link 1.1;TCP/UDP;IIoT (Gigabit Ethernet)
- Dimension
- 56 x 56 x 59 mm
- IP rating
- IP67
- Approval/Conformity
-
CE
UKCA
cULus
FCC
WEEE
Stationary Ident sensors
- Application
- Code Identification
- Barcodes
-
UPC-A
UPC-A Add-on
UPC-E
UPC-E Add-on
EAN-13
EAN-13 Add-on
EAN-8
EAN-8 Add on
JAN-8
JAN-13
Codabar/NW-7
Code 11,
Code 39
Code 93
Code 128
GS1 DataBar
GS1 DataBar Limited
GS1 DataBar Expanded
Composite GS1 DataBar
Composite GS1-128
Composite EAN
Composite UPC
IATA
Industrial 2of5,
Interleaved 2of5
Matrix 2of5
MSI/Plessey
S-Code
Telepen
Tri-Optic
UK/Plessey
Chinese Post
Korean Postal Authority code - 2D codes
-
Aztec Code
China Sensible Code
Codablock F
Data Matrix ECC 200
MaxiCode (Modes 2 to 5)
MicroPDF417
Micro QR Code
Passport MRZ (OCR-B)
PDF 417
QR code - Image resolution
- 0.4 MP (752 x 480 pixels)
- Read distance
-
Code 39 (5mil) 90 - 125mm;
Code 128 (7,9mil) 80 - 160mm;
PDF 417 (6,7mil) 85 - 130mm;
QR Code (8,4mil) 95 - 115mm;
Data Matrix (10mil) 80 - 145mm;
QR (15mil) 40 - 210mm - Range min.
- 50 mm
- Light emitter illumination
- LED red
- Interface
- USB
- Dimension
- 41.1 x 24 x 33 mm
- IP rating
- IP65
- Approval/Conformity
-
CE
UKCA
WEEE
Ring lighting
- Connection
- Cable with connector, M12x1-Male, 4-pin, 0.3 m
- Version
- Ring light
- Dimension
- Ø 116 x 20.5 mm
- Rated operating voltage Ue DC
- 24 V
- Current draw max.
- 830 mA, 1370 mA (Boost mode)
- Operating mode
-
Normal (continuous operation)
Boost (continuous operation with cooling) - Digital inputs
- Trigger
- Material
-
Aluminium anodized, black
Glass - Illumination area
- Ø 100 mm/Ø 60 mm
- Light type
- LED, red light
- Wave length
- 617 nm
- Illuminence (0.1 m)
- 19000 Lux 32500 Lux (Boost mode)
- Beam angle
- 30 °
- Ambient temperature
- -10...55 °C
- Approval/Conformity
-
CE
UKCA
WEEE - IP rating
- IP54
Background lighting
- Connection
- Cable with connector, M12x1-Male, 4-pin, 0.3 m
- Version
- Background light
- Dimension
- 80 x 9.5 x 105 mm
- Rated operating voltage Ue DC
- 24 V
- Current draw max.
- 250 mA
- Operating mode
- Normal (continuous operation)
- Digital inputs
- Trigger
- Material
-
Aluminium anodized, black
Glass
PMMA - Illumination area
- 50 x 50 mm
- Light type
- LED, red light
- Wave length
- 617 nm
- Illuminence (0.1 m)
- 1250 Lux
- Beam angle
- 42 ° x 42 °
- Ambient temperature
- -10...55 °C
- Approval/Conformity
-
CE
UKCA
WEEE - IP rating
- IP54
Line lighting
- Connection
- Connector, M5x0.5-Male, 4-pin, 0.3 m
- Version
- Strip light
- Dimension
- 13 x 18 x 200 mm
- Rated operating voltage Ue DC
- 24 V
- Current draw max.
- 290 mA, 710 mA (Boost mode)
- Operating mode
-
Normal (continuous operation)
Boost (continuous operation with cooling) - Digital inputs
- Trigger
- Material
-
Aluminium anodized, black
Glass - Illumination area
- 195 x 10 mm
- Light type
- LED, red light
- Wave length
- 617 nm
- Illuminence (0.1 m)
- 7150 Lux 15100 Lux (Boost mode)
- Beam angle
- 115 ° x 35 °
- Ambient temperature
- -10...55 °C
- Approval/Conformity
-
CE
UKCA
WEEE - IP rating
- IP54
Further application examples in cell assembly
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