A plug-and-play solution for monitoring the condition of the system
Condition Monitoring Toolkit
Key information
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Product type |
IO-Link Edge Gateway |
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Value proposition |
Risk-free integration of permanent condition monitoring increases the availability of machines and systems. |
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Application areas |
Self-sufficient and connected: Operation of control-independent maintenance systems of a plant and data provisioning as part of larger IT structures, e.g. for digital twins. |
The challenges of operating machines and systems
A major challenge in manufacturing is monitoring wear and tear on components of machines, systems or complex production lines. Different stresses lead to different degrees of wear on the parts, which affects their service life. In addition, factors such as operating and usage time, environmental conditions and the frequency of maintenance and repairs influence the load on the individual parts.
Condition monitoring
Enter the Condition Monitoring Toolkit (CMTK), an innovative hardware unit, paired with intelligent software for automated data acquisition and evaluation. Connected IO-Link sensors seamlessly collect condition data without having to adapt your existing systems.
The condition monitoring quickly and reliably detects the smallest changes. This means you are always informed about the condition of your machines, can plan repairs and carry out preventive maintenance.
The Condition Monitoring (BCM) Assistant
With the BCM Assistant, you can set up condition monitoring sensors for your application with just a few clicks. Use practical examples to see for yourself which steps are necessary and how easy they are to complete.
How you benefit from the CMTK
User-friendly software
Powerful hardware
Modular extensions
One-off payment with no hidden license fees
Self-sufficient infrastructure
The CMTK can operate completely independently of existing IT and automation networks in your facilities, reducing data traffic and creating minimal disruption to existing systems.
Plug-and-play commissioning
The CMTK is ready for immediate use without configuration. It can be optimally adapted to your needs with individual parameters, avoiding long downtimes.
Configuring separate notifications
Easily set up notifications when the sensor data indicates certain machine behavior and define monitoring tasks for different machine types.
Open scalability
Combine any number of CMTK devices into a network without additional configuration effort - and access them all from one digital interface, making the management and monitoring of your systems more efficient.
Expandability through digital formats
The CMTK provides its data via OPC/UA and MQTT so that you can process it over local networks or cloud systems.
Ready compatibility with numerous sensors
Combine the CMTK with any number of IO-Link and condition monitoring sensors to obtain monitoring data on, for example, the vibration, temperature or pressure in your machines.